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High-Quality Dabigatran Etexilate Mesilate Manufacturer & Factories

Global Leader in Direct Thrombin Inhibitor Synthesis, Custom Particle Size Distribution (PSD), and Regulatory Compliant Active Pharmaceutical Ingredients (APIs)

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Dabigatran Etexilate Mesilate Technical Blueprint & Industrial Context

Comprehensive chemical analysis, polymorph optimization, particle size distribution engineering, and active pharmaceutical ingredient (API) manufacturing benchmarks.

Chemical Profile & Molecular Architecture

Dabigatran Etexilate Mesilate (CAS Number: 211915-06-9; IUPAC: ethyl N-{[2-({[4-(hexoxycarbonylcarbamimidoyl)phenyl]amino}methyl)-1-methyl-1H-1,3-benzodiazol-5-yl]carbonyl}-N-(pyridin-2-yl)-β-alaninate methanesulfonate) represents a cornerstone in modern cardiovascular pharmacotherapy. As an oral prodrug of the direct thrombin inhibitor Dabigatran, it plays a vital role in preventing thromboembolic events, deep vein thrombosis (DVT), pulmonary embolism (PE), and non-valvular atrial fibrillation (NVAF) strokes globally.

Because the active moiety (Dabigatran) exhibits high polarity and low oral bioavailability, the etexilate prodrug ester form was designed to penetrate the intestinal mucosa efficiently. Upon absorption, endogenous esterases rapidly hydrolyze Dabigatran Etexilate Mesilate into active Dabigatran, which reversibly binds to the active site of both free and clot-bound thrombin (Factor IIa) without requiring antithrombin III as a cofactor.

  • High Molecular Integrity: Purity profile strictly conforming to ICH Q3A/B standards with undetectable level of carcinogenic nitrosamine impurities.
  • Polymorphic Stability: Rigorously controlled anhydrous Form I / Form II crystal habits ensuring consistent dissolution kinetics.
  • Enhanced Bioavailability: Engineered micronized particle size distribution (PSD) tailored for direct pellet coating and acid-core capsule loading.
Parameter Industrial Specification Benchmark
Chemical Name Dabigatran Etexilate Mesilate
CAS Registry Number 211915-06-9 / 872728-81-9 (Mesilate salt)
Molecular Formula C34H41N7O5 · CH4O3S
Molecular Weight 727.83 g/mol
API Purity (HPLC) ≥ 99.5% (Individual Impurity < 0.10%)
Polymorphic Form Polymorph Form I / Stable Form II (Customized)
Particle Size (d90) 10 µm - 50 µm (Micronized / Standard options)
Heavy Metals ≤ 10 ppm (ICP-MS Validated)
Nitrosamine Limits ND (Below threshold of toxicological concern - TTC)
250k+
Sqm Factory Footprint
99.8%
Batch Purity Consistency
10+
Global Regional Offices
cGMP
Fully Validated Lines

Macro Industry Solutions & Anticoagulant Sourcing Resilience

Overcoming direct thrombin inhibitor supply chain vulnerabilities through backward integration, risk mitigation, and continuous process analytical technology (PAT).

Key Intermediates Integration

We mitigate raw material volatility by synthesizing crucial raw building blocks in-house, such as ethyl 3-(2-(((4-carbamimidoylphenyl)amino)methyl)-1-methyl-N-(pyridin-2-yl)-1H-benzo[d]imidazole-5-carboxamido)propanoate and hexyl chloroformate. This upstream control yields unmatched batch-to-batch predictability.

Nitrosamine Control Strategy

With stringent global regulators checking for NDMA and N-nitroso-dabigatran impurities, our synthetic lines deploy secondary amine-free reaction pathways and validated LC-MS/MS testing techniques to guarantee non-detectable nitrosamine thresholds.

Continuous Crystallization Tech

By employing PAT-guided continuous crystallization units, we accurately control polymorph nucleations (Form I vs Form II), avoiding meta-stable solid-state transitions during commercial scaling and extended storage in humid climates (Zone IVb).

Formulation Synergy: Pellet Layering & Dissolution Optimizations

Assisting solid oral dosage (FDF) developers in overcoming low intrinsic aqueous solubility across gastrointestinal pH gradients.

Addressing the pH-Dependent Solubility Challenge

Dabigatran Etexilate Mesilate displays a steep pH-dependent solubility profile—it is soluble in acidic environments but drops significantly in neutral to alkaline intestinal environments. Consequently, standard formulation matrices risk incomplete drug absorption and wide intra-patient bioavailability variability.

Our technical team assists generic drug makers and licensing partners with customized physical API characteristics:

  • Tartaric Acid Core Coating: Developing micro-pellets with organic acid cores (e.g., tartaric acid) surrounded by a layer of microcrystalline Dabigatran Etexilate Mesilate, creating a localized micro-acidic environment upon dissolution.
  • Precision Micronization: Offering tight particle size distribution ($d_{90} < 15 \, \mu\text{m}$) via jet-milling, enhancing kinetic dissolution velocity without altering crystal form stability.
  • Hygroscopicity Control: Mesilate salts attract moisture easily. We utilize tailored barrier packaging (Alu-Alu blister packs, nitrogen-flushed double polyethylene lined drums) to maintain low moisture levels ($< 0.5\%$).

Formulation Compatibility Checklist


Recommended Excipients: Acacia, Tartaric Acid, Hydroxypropyl Cellulose, Hypromellose, Talc, Dimethicone, Isopropyl Alcohol, and Methacrylic Acid copolymer suspensions.

Bioequivalence (BE) Guidance: Our API batches carry consistent polymorphic distributions matching the reference listed drug (RLD) Pradaxa®, minimizing bioequivalence trial failures.

Storage Stability: Stable under long-term testing conditions ($25^\circ\text{C} / 60\%\, \text{RH}$) and accelerated testing conditions ($40^\circ\text{C} / 75\%\, \text{RH}$) with fully documented stability data packages.

About Gentolex Chemical & Global Manufacturing Capabilities

Connecting the world with high-performance active pharmaceutical ingredients, custom peptide synthesis, and seamless global distribution solutions.

Gentolex’s goal is to create opportunities connecting the world with better services and guaranteed products. Up to date, Gentolex Group has been serving customers from more than 10 countries, specially, representatives are established in Mexico and South Africa. Our main services focus on supplying peptides APIs and Custom Peptides, FDF license out, Technical Support & Consultation, Product Line and Lab Setup, Sourcing & Supply Chain Solutions.

Chemicals Products

An overall factory construction area of 250,000 square meters under international standard to offer flexible, scalable and cost-effective solutions.

Pharmaceutical Ingredients

Gentolex offers an extensive range of APIs and intermediates for development study and commercial application with cGMP standard from long-term collaborations. Documents and Certificates are supported to customers worldwide.

Development & Custom Synthesis

State-of-the-art research laboratories equipped with automated synthesis modules, LC-MS, NMR, and high-throughput analytical screening systems.

Procurement Service

For those clients who prefer to avoid the complexity of dealing with multiple points of contact, we provide extra customized procurement services with the most superior and comprehensive supply chain sources.

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Global Certification & Compliance Standards

Audit-ready facilities meeting US FDA, EDQM, PMDA, and NMPA standards.

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Technology Roadmap & Future Anticoagulant Innovations

Pioneering green synthesis metrics, automated crystallization, and advanced quality by design (QbD) frameworks.

Green Chemistry Synthesis (E-Factor Minimalization)

By replacing toxic organic solvents with recyclable catalytic medium systems during benzimidazole coupling, our manufacturing facilities have achieved a 35% reduction in overall waste mass ratio (E-Factor), promoting sustainable pharmaceutical production.

AI-Powered Analytical Quality Control

Integrating artificial intelligence algorithms with inline Process Analytical Technology (PAT) allows real-time tracking of particle size growth and polymorphic transformation during mass crystallization, guaranteeing zero batch discard rates.

Fixed-Dose Combination Readiness

Supporting next-gen co-formulation initiatives combining Dabigatran Etexilate Mesilate with complementary cardiovascular agents. We offer co-processed micronized grades with modified release profiles tailored for multi-layer tablet technology.

Dabigatran Etexilate Mesilate Technical FAQ & Regulatory Q&A

Expert technical answers addressing formulation challenges, regulatory filings, quality metrics, and order handling.

What is the standard polymorphic form of Dabigatran Etexilate Mesilate provided by Gentolex?
Gentolex offers stable anhydrous Polymorph Form I and Form II. Polymorph Form I is widely recognized for commercial drug product formulations due to its thermo-kinetic stability. We supply complete X-Ray Powder Diffraction (XRPD), Differential Scanning Calorimetry (DSC), and FTIR spectral data for every lot to confirm polymorphic uniformity.
How does Gentolex control nitrosamine impurity levels in Dabigatran Etexilate Mesilate API?
Our synthetic route eliminates potential secondary and tertiary amine interactions under nitrosating conditions. Each production batch undergoes rigorous LC-MS/MS testing for specific nitrosamines, including N-nitroso-dabigatran, ensuring levels are consistently non-detectable and well below FDA and EMA Acceptable Intake (AI) limits of 18 ng/day.
Can you supply custom Particle Size Distributions (PSD) for capsule pellet coating?
Yes. We provide tailored particle size options ranging from micronized grades ($d_{90} < 15 \, \mu\text{m}$) ideal for high-solubility formulation requirements, up to standard un-milled grades ($d_{90}: 50 - 100 \, \mu\text{m}$). Laser diffraction particle analyzers (Malvern Mastersizer 3000) validate particle size parameters for every shipment.
What regulatory documentation packages are available for global registration filings?
We provide full US DMF (Drug Master File), EU CEP / ASMF packages, cGMP Certificates, ISO 9001/14001 certification, Method Validation Reports, Impurity Profiling Studies, Residual Solvent Analysis (ICH Q3C), and 36-month stability study data under ICH Zone II and Zone IVb conditions.
Why is Dabigatran formulated as an etexilate mesilate salt rather than pure Dabigatran?
Pure Dabigatran is extremely polar and highly ionized at physiological pH, rendering it unable to cross the lipophilic intestinal wall (oral bioavailability < 1%). The etexilate ester prodrug masks the charge, increasing intestinal permeability. The mesilate salt form stabilizes the prodrug crystal structure and enhances solubility in acidic gastric environments.
What is the minimum commercial order quantity (MOQ) and lead time for API exports?
For development, R&D, and clinical trail batches, our MOQ starts at 1 kg. For commercial formulation manufacturing, we support multi-ton annual supply agreements. Lead times for standard inventory items are 1 to 2 weeks, while custom particle size milling or specific packaging requirements typically require 3 to 4 weeks.

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